Base Oil Extraction Engineering Solution
Summary of the Scheme
- SOLUTION
Summary of the Scheme
Base Oil Solvent Extraction Plant
VBOLT base oil solvent extraction unit is a dedicated deep refining system for base oil production from waste lube oil regeneration. Equipped with advanced solvent extraction and refining processes, it effectively removes sulfur, nitrogen, aromatic hydrocarbons, colloids and various impurities from regenerated base oil, and finally produces premium Group I & Group II base oil in full compliance with API standards.
Product Overview
The VBOLT Base Oil Solvent Extraction Plant is a professional deep refining system for waste lubricant re-refining and regenerated base oil upgrading, which adopts high-efficiency selective solvent extraction technology to effectively remove sulfur, nitrogen, aromatics, colloids and oxidized impurities from recycled crude base oil and steadily produce high-quality Group I & Group II base oils that meet API standards; featuring low energy consumption, full automation and customizable capacity, our turnkey solution is ideal for waste oil recycling and high-grade regenerated base oil production.
Waste Oil Regeneration
Converts used lubricating oil into reusable base oil feedstock for further refining, blending or industrial reuse.
Impurity Removal
Removes sludge, colloids, oxidized compounds, unstable heavy fractions and suspended contaminants.
Solvent Recycling
Uses a recovery section to recycle solvent, helping lower solvent consumption and improve operating economy.
Modular Delivery
Suitable for skid-mounted integration, overseas projects, industrial plant upgrades and fast installation requirements.
How VBOLT Base Oil Solvent Extraction Works
VBOLT uses selective solvent extraction, vacuum solvent recovery, steam stripping and drying to remove undesirable components from recycled base oil and improve refining performance.
This process is widely used in waste lubricant oil regeneration, used oil re-refining and high-quality recycled base oil production projects.
01. Feed Preheating
Base oil feedstock is preheated to lower viscosity and improve extraction efficiency before entering the system.
02. Solvent Extraction
NMP solvent selectively dissolves aromatics, gums, asphaltic substances and other non-ideal components.
03. Phase Separation
The refined oil phase and solvent-rich extract phase are continuously separated for further treatment.
04. Extract Recovery
Solvent in the extract phase is recovered under vacuum, while the heavy extract oil is discharged separately.
05. Refined Oil Recovery
Residual solvent in the refined base oil is removed by heating and vacuum distillation for stable product quality.
06. Stripping and Drying
Trace solvent and moisture are removed by steam stripping and drying before the finished oil enters storage.
VBOLT Integrated Process Flow Scheme
VBOLT Base Oil Solvent Extraction Plant is designed to refine regenerated oil by removing sulfur, nitrogen, aromatics and other contaminants, helping produce high-quality base oil for industrial applications.
1.Raw Material Preheating
The base oil and NMP solvent are separately heated by heat exchange to about 60°C, creating suitable temperature conditions for the subsequent countercurrent extraction. This helps maintain a stable density difference between the two phases and lays the foundation for efficient mass transfer.
2.Centrifugal Countercurrent Extraction Separation
The base oil enters from the lower part of the centrifugal extractor, while the NMP solvent enters from the upper part. Countercurrent extraction is carried out at a solvent-to-oil ratio of about 0.85:1. By utilizing the density difference between the two phases, saturated hydrocarbons (refined base oil components) are efficiently separated from undesirable components such as resins and asphaltenes.
3.Refined Base Oil Solvent Recovery (Evaporation Stage)
The refined base oil obtained from extraction is sent to the refined oil recovery tower. After heat exchange, it is heated to 170°C and subjected to flash evaporation under a vacuum of -85 kPa, removing 99.8% of the residual NMP solvent. The recovered solvent is condensed and returned to the solvent tank for recycling.
4.Deep Desolventizing of Refined Base Oil by Steam Stripping
The refined oil from the recovery tower is then sent to a stripping tower, where it comes into countercurrent contact with superheated steam at 0.5 MPa and 200°C. This removes trace amounts of dissolved NMP from the oil, reducing solvent residue to an extremely low level while further improving product quality.
5.Drying and Dehydration of Refined Base Oil
After stripping, the refined oil is heated to 140°C through heat exchange and sent to a drying tower, where trace moisture is removed under vacuum conditions. The water vapor is condensed and then treated through oil-water separation, ensuring that the moisture content of the base oil meets specification requirements.
6.Solvent Recovery from Extract Phase (Main Evaporation Stage)
The extract phase obtained from extraction is sent to the extract recovery tower. It first exchanges heat with the NMP solvent vapor generated inside the tower, and is then heated to 165°C by thermal oil. Under a vacuum of -65 kPa, 99.98% of the NMP solvent is evaporated and recovered. The recovered solvent is condensed and recycled.
7.Separation of Undesirable Components from the Extract Phase
After solvent recovery, the bottom product of the recovery tower contains undesirable components such as resins and asphaltenes, which are separated as bottom oil. This ensures complete separation of impurities from the effective solvent and prevents solvent contamination.
8.Solvent Recycling and Off-Gas Treatment
The NMP solvent recovered from each process section is collected in the solvent tank for cyclic reuse. A small amount of uncondensed light components and NMP-containing non-condensable gases are treated in a water-seal tank, and then sent to the heating furnace as fuel, achieving harmless off-gas treatment and energy recovery.
Core Engineering Advantages
The system is purpose-built for practical industrial base oil refining operations, with a strong focus on oil recovery efficiency, ultra-high solvent recycling rate, stable process control, and flexible project implementation.
Main Equipment Configuration
Equipment selection depends on processing capacity, feed composition, solvent system, utility conditions and automation scope. A standard configuration usually includes the following units.
Main Process Equipment
Recovery & Auxiliary Equipment
Applicable Feedstocks
This type of equipment is widely applicable to waste lubricating oil recycling and similar oil recovery projects where base oil recovery and impurity reduction are important.
Used Engine Oil
Ideal for collecting and regenerating spent automotive engine oils (gasoline/diesel engine crankcase oils) into high-quality Group I/II base oils, effectively removing additives, oxidation products, and contaminants
Used Lubricant Oil
Tailored for the recovery and reprocessing of spent industrial lubricants, including hydraulic oils, turbine oils, gear oils, and compressor oils, restoring them to meet industrial base oil specifications.
Mixed Waste Oil
Adaptable for treating mixed oily waste streams (blended waste oils from multiple sources) after proper pre-treatment and feedstock evaluation, enabling flexible processing for complex feed compositions.
Heavy & Industrial Oily Residues
Capable of recovering valuable hydrocarbon streams from selected residue-rich feedstocks, including heavy distillates, vacuum gas oils (VGO), and certain refinery slop oils, unlocking base oil value from low-grade residual materials.
Why Customers Choose This Solution
This equipment route is attractive for industrial clients looking for a practical, scalable, and commercially viable used oil regeneration process.
Enhanced Oil Quality
Delivers odor-free finished products with improved purity and performance, meeting the quality requirements of Group I and Group II base oils.
Reduced Operating Costs
The solvent can be recycled multiple times, with total solvent consumption kept below 0.5%, significantly lowering operating expenses.
Environmentally Responsible
The process generates no solid waste, making it especially suitable for regions with strict environmental compliance standards.
Ideal Replacement for Traditional Processes
Effectively replaces silica gel and clay-based treatments, which are associated with higher costs and substantial waste generation.
High Level of Automation
Automated process control minimizes manual intervention, reducing labor costs while lowering the risk of operational errors.
Reliable Long-Term Operation
Designed for continuous operation with low maintenance requirements, ensuring stable performance and productivity in 24/7 industrial applications.
Frequently Asked Questions
Common inquiries from buyers interested in base oil recovery and solvent extraction equipment.
Get a Base Oil Extraction Proposal
Send us your feedstock information, required capacity, product target and project location. We can prepare a technical proposal, equipment configuration suggestion and modular solution recommendation.
- VBOLT
Related product recommendations
Waste Oil to Diesel Distillation Plant
Base Oil Solvent Extraction Plant
Lubricating Oil Blending Plant
- I WANT TO CONSULT
I want to consult
During the process of browsing our products, is there anything that you are particularly satisfied with or that needs to be improved? Your consultation or suggestions will directly help us improve product and service quality and bring you a more intimate experience.
* Please fill in the above fields (* indicates required fields), and we will reply to your feedback as soon as possible.
FAQ
Please refer to the following instructions for your questions
